April 12, 2016 Volume 12 Issue 14

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


NASA spacecraft that will test 'green' propellant passes major pre-flight milestone

An artist's rendering of NASA's Green Propellant Infusion Mission payload in flight aboard the Ball Aerospace BCP-100 spacecraft. [Credits: Ball Aerospace]

 

 

 

 

By Kim Newton, Marshall Space Flight Center, Huntsville, AL

Like all rocket engines, the small thrusters that a spacecraft or satellite fires to maintain or change positions need fuel. Currently, many use hydrazine -- a toxic and corrosive fuel that requires special handling and equipment.

NASA's Green Propellant Infusion Mission (GPIM) recently took another major step toward demonstrating the capabilities of a new propellant that is safer to handle on the ground and more efficient for thrusters in space. The GPIM spacecraft has passed a major flight readiness milestone marking the successful completion of functional and environmental testing of its systems and software, and is on track for launch in early 2017.

"We are increasingly reliant on satellites for communications, for monitoring weather and conditions on Earth, and for exploration of the universe," said Steve Jurczyk, associate administrator of NASA's Space Technology Mission Directorate. "It's important that we develop technology that increases protections for launch personnel and the environment, and that has the potential to reduce costs."

GPIM will demonstrate the practical capabilities of a hydroxyl ammonium nitrate-based fuel/oxidizer propellant blend, known as AF-M315E, developed by the U.S. Air Force Research Laboratory at Edwards Air Force Base in California. The new propellant is 45 percent denser than hydrazine, meaning more of it can be stored in containers of the same volume. Coupled with a greater specific impulse (Isp) than hydrazine, this means there is approximately a 50 percent increase in spacecraft maneuvering capability for a given volume. AFM-315E also has a lower freezing point than hydrazine, requiring less spacecraft power to maintain its temperature.

AF-M315E, less toxic than traditional chemical fuels like hydrazine, requires fewer handling restrictions and less special equipment. That could shorten launch processing times, resulting in lowered costs.

"There are always going to be situations in which it makes sense to use hydrazine fuel," said Chris McLean, principal investigator for GPIM and staff consultant at Ball Aerospace and Technologies Corp. in Boulder, CO, prime contractor for the mission. "But after GPIM, when we're planning missions where this new green propellant has the potential for significant benefits, we'll be able to say, 'This has been demonstrated on orbit. Let's take advantage of these improvements for our mission.'"

A Ball Aerospace engineer adjusts the thermal insulation on NASA's Green Propellant Infusion Mission spacecraft bus following integration of the propulsion subsystem in October 2015. [Credits: Ball Aerospace]

 

 

 

 

The GPIM propulsion subsystem and thrusters were developed byAerojet Rocketdyne in Redmond, WA, and are the primary payload on the mission's spacecraft -- a Ball Configurable Platform 100 small satellite. After launch, the five thrusters will fire in different operations to test engine performance and reliability using the "green" fuel. Planned on-orbit maneuvers also include attitude control demonstrations, spacecraft pointing and hold, inclination change, and orbit lowering.

"GPIM is the result of excellent teamwork between NASA, Ball Aerospace, the Air Force, and Aerojet Rocketdyne to develop an American-made green propellant propulsion system that can be used for multiple applications," said Eileen Drake, CEO and president of Aerojet Rocketdyne. "The spacecraft delivery marks the success of more than 10 years of research and development, and we are honored to have contributed toward engine and system technology that has resulted in a highly capable system."

"The GPIM spacecraft will go into storage for a few months, and the team will focus on the propellant's handling and loading campaign," said McLean.

Three Department of Defense experimental payloads also will fly aboard the GPIM spacecraft, set for launch in early 2017 from Cape Canaveral, FL, aboard a SpaceX Falcon Heavy in partnership with the Army Space and Missile Defense Command. The launch is part of the Air Force's Space Test Program 2 (STP-2) mission. STP-2 also is scheduled to carry another NASA Technology Demonstration Missions payload, the Deep Space Atomic Clock.

Additional GPIM team members include the Air Force Space and Missile Systems Center at Kirtland Air Force Base, NM; NASA's Glenn Research Center in Cleveland; Goddard Space Flight Center in Greenbelt, MD, and Kennedy Space Center in Florida.

For more information about NASA's Green Propellant Infusion Mission, go here.

Published April 2016

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